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Adopting the most advanced control technology, communication technology, and database technology to ensure the stability of the system;
Adopting templatize and standardized design, the system is flexible in configuration, compatible, and easy to upgrade and maintain;
Adopting the most advanced industrial computer and PLC controller, network architecture, ensuring uninterrupted operation of the system for 7x24 hours;
Using detailed production reports, it can track and assess production efficiency;
Stacker
Waste Ejector
Cut-Off Knife
Slitter Indenter2
Slitter Indenter
Rotary Shear
Remote control waste cutting(optional)
Install a remote control button at the paper inlet of the glue unit. Production management control automatically waste cardboard cutting.
Automatic control splicer
Deceleration control during paper receiving, with a accuracy within 0.5 meters
Paper and flute changing warning of double facer
Display speed of each machinery, paper residue, status /p>
Display today's production efficiency data
Automatic partition storage of stacker
Display today's production efficiency data
Real-time detection of the whole line production status
Calculation and display of remaining order length
Material preparation query of order to be produced
Glue Amount control(optional)
According to speed and material
Wrap Adjustment(optional)
Automatic wrap adjustment of preheater according to the speed and base paper material to make the moisture content of base paper more even.
Automatically synchronize with double facer speed
Automatically control web stored on the bridge
Automatic control splicer
Deceleration control during splicer, with a accuracy of within 1m
Using infrared eyes to calculate web meters stored on the bridge
Calculation and display of remaining meters
Display order cutting length, cutting quantity, indenting, edge trimming, and other information material
Display paper material, total length, spare paper roll and other information
Display real-time status of each machine
Display the material preparation status of all orders to be produced
Dry End Control System
Display production efficiency of last order, current order, and today’s orders. The system provides remote online connection, automatically accepts office terminal order scheduling data, controls the cut-off knife, slitter indenter, and stacker online, in order to coordinating work uniformly.
Double facer speed control
Good & defective products counting
Plus a piece & Minus a piece
Display speed and residual paper
Automatic waste cutting control of cut-off knife
Automatic partition storage of stacker
Link LED display screen for automatic/annual order change
Addition of good & defective products
Order inserting, altering, deleting, and re-scheduling
Monitor the whole line production status in real-time
Automatic cutting downward/upward control
Automatic tagging
Real time display of current production meters and remaining meters
Real time display of current wear and tear, vehicle speed, and average vehicle speed
Real time date and time display
Integrated production status display: functions such as paper change, foaming, wrinkling, glue opening, unevenness, upward bending, downward bending, pit collapse, acceleration, deceleration, parking, etc
Double sided display screen size：1000mmx1800mm
System Advantage Description
Excessive web stored on the bridge during manual operation leads to the formation of steam and extrusion deformation in semi-finished products due to poor heat dissipation, resulting in defective products such as crooked, collapsed, blister, and debonded. If there is little web stored on the bridge, it will cause pulling and unnecessary downtime, reducing production efficiency. Computer control can prevent the above issues reducing man-made consumption by 12.5%.
Based on the monthly production of 1000 metric tons of corrugated cardboard, the average consumption of manual operations is 7%, while the average consumption of computer production management is 2.5%, savings of 4.5% . In addition, manual operation cannot adjust the thickness of the glue in real-time based on paper material and speed, which can easily lead to poor cardboard adhesion or excessive glue volume, resulting in poor cardboard or starch waste. Computer production management systems can effectively reduce such waste and improve production efficiency.
Manual paper calculation relies on experience to estimate. But due to the fear of insufficient production quantity, there is usually excessive paper in the wet end, resulting in waste and unnecessary consumption. Accurate computer calculations can effectively reduce the losses and waste by 15%.
The ZERONE computer production management system can instantly calculate downtime and production speed, provide timely information and management, greatly reduce management difficulties caused by manual operations, and improve production efficiency by about 20%.
Due to the inability of manual operation to accurately control the order change time of double facer, cut-off knife, and slitter indenter, it is easy to cause waste during changing orders or flute. Computer production management systems can effectively reduce the waste.
The ZERONE Computer Production Management System provides a computer monitoring system that provides real-time consultation, improves automation, reduces personnel usage, and lowers labor costs. In addition to supporting automation on cardboard production lines, it also provides detailed records of production management data for each order, summarizes and generates various production analysis reports, provides the best consultation for managers, and maximizes production efficiency.
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